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Wood & timber IT & DevelopmentCase 06 of 10

Bringing production and stock data together for a wood panel plant

A particleboard and MDF manufacturer

  • RegionGujarat
  • ScopeOne plant, three warehouses
  • Timeline6 months
  • MarketsIndia
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01

Industry overview

What is shaping wood & timber

Wood, plywood, laminates and furniture are sold through a chain of influencers: carpenters, contractors, architects and dealers often decide the brand before the homeowner does.

  • Carpenters and contractors heavily influence brand choice
  • Dealers balance margins, credit and brand pull
  • Sustainability and certified timber matter more to buyers
02

Client background

A particleboard and MDF manufacturer, working in Gujarat. Client identity is withheld to protect confidentiality.

Organisation
A particleboard and MDF manufacturer
Sector
Wood & timber
Team engaged
IT & Development
Services
ERP development, Data analytics & dashboards, Accounting & finance consulting
03

Client challenge

Production, stock and accounts were managed in separate systems and spreadsheets. Stock counts rarely matched records, and month-end closing took weeks.

04

Research objectives

  • Deliver on the brief: bringing production and stock data together for a wood panel plant.
  • Define requirements and success criteria the solution would be tested against.
  • Deliver a reliable, secure solution the team can run and extend.
05

Target audience

Scope: One plant, three warehouses.

Audiences we typically reach in wood & timber

Carpenters and contractorsArchitects and interior designersDealers and distributorsHomeownersFurniture buyers

06

Geographic coverage

Coverage: Gujarat. Market: India.

  • India
07

Research methodology

An iterative delivery approach: discovery, design, build and test in short cycles, with the client reviewing each step.

  1. 1Brief
  2. 2Process mapping
  3. 3Phased ERP implementation
  4. 4Insight

We mapped processes from raw material receipt to dispatch, implemented an ERP in phases starting with inventory and finance, and set up barcode scanning at warehouses.

ERP developmentData analytics & dashboardsAccounting & finance consulting

08

Sampling strategy

  • Users and stakeholders from every affected team took part in discovery workshops and acceptance testing.
09

Data collection

Discovery Plan & design Build / execute Test & refine Launch & handover Indicative split of the 6-month timeline.
  • Requirements were gathered through workshops, process walk-throughs and a review of existing systems and data.
10

Data quality & validation

  • Peer code review on every change
  • Automated and manual testing
  • User-acceptance testing with the client
  • Release checklist and rollback plan
11

Data analysis

  • Usage and performance monitoring after launch
  • Defect and support-ticket trends
  • Process time before and after
12

Key findings

  • Starting with inventory accuracy built confidence before extending the system to production planning.
13

Recommendations

  • Build on the core insight: starting with inventory accuracy built confidence before extending the system to production planning.
  • Track adoption and support tickets, and plan the next release from real usage.
14

Business impact

  • Stock records became reliable, month-end closing was much faster, and management could see production costs by product line for the first time.

Impact is described qualitatively.

15

Deliverables & next steps

  • Interactive dashboard
  • Deployed solution with documentation and handover
  • Support and maintenance plan
  • Repeat the measure after changes are in place to track progress.
  • A natural follow-on question: who really chooses the plywood brand?

Client identity is withheld to protect confidentiality.

More wood & timber case studies

  1. 01caseHow carpenters decide which plywood brand homeowners buyA plywood and laminates brand
  2. 02caseUnderstanding why furniture shoppers browse online but buy in storeA furniture retailer in North America
  3. 03caseMapping the timber and plywood dealer network in tier-2 citiesA wood panel manufacturer
All wood & timber case studies

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